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T-Shirt Printing – What Is Involved?

For t-shirt printing and other promotional garments and merchandise, screen printing is often employed using one of three different methods. ‘Spot Colour’ t-shirt printing is widely used and works well with many types of graphics. Spot colour printing is the most suitable method used for the printing of graphics that are not photographic in nature.

A graphic design professional typically determines the exact Pantone colours that the ink will be matched to in order to produce a high fidelity image. In order to isolate the hues of the ink in the image, Pantone coated or noncoated references are selected. The Pantone matching system is an international colour reference used in publishing, printing and design whereby each colour is identified by a unique pantone name and number.

Branded promotional garments, or other merchandise where color identify and uniformity must stay constant, are particularly well suited for spot color printing.

Another method of screen printing used is called ’4 Colour Process’. This method of printing is used mainly for photographic images and illustrations that consist of a wide range of colours, tones and graduations. Book and magazine images are also printed by the same 4 colour process.

The inks are translucent and merge together on a white background to reproduce all the hues and tones of the original. It is much harder to do the same on cloth rather than than paper. The methods are pretty similar. This type of printing will of course only work on white garments and will not be suitable for coloured fabrics. The cost for the print set up is going to be a lot higher than that of simple spot colour designs and is only good for the bigger print runs of 100+. When the garment screen printers make full coloured images and put them on coloured fabrics this is called ‘Simulated process’. Much like spot colour t-shirt printing, the art is divided into tones and colours to preserve the essential qualities of the original.

For transferring  heavy metal imagery and fantasy imagery from CD covers to black T-shirts for band merchandise, this popular method is used by printers everywhere. Colour separations and the number of colors necessary make this the most expensive t-shirt printing option, and the higher set-up costs mean it is usually reserved for larger runs.

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Susan in Step on September 05 2009 » Comments are closed.